Ok, I did make 2 magnetic simulations on a FEM-Tool to see what the differences of flux and flux loss would be on the modell.
First, I did the simulation with my magnets of 34mm width and 15mm hight with airgap of 16 mm, just like the practical one I made yesterday:



I then medelled the version of magnets attaching each other:



So what do we see?
The theoretical results are quite identical with the practical ones with the flux beeing about 0,2 Tesla in the middle of the airgap and in the center of the magnets.
The distance on the graph is cm, not inch...please mind that.
Towards the edges of the magnets, the flux gets smaller anyways, although it seems to be a bit more on the version with attaching magnets. The difference is what comes from the loss of flux. I do not feel this is too dramatic.
On the 2. graphs, you can see the flux lines spreading. They are still quite well passing towards the opposite magnets although the magnets are attaching each other. I guess some of you might have expectet different results here. What you can also see is, that the 3mm iron bar that the magnets are placed on is by far not saturated. It can take up to 0.6 Tesla before it gets saturated- we are far away from that, so taking thicker peaces of metal bars would not give any benefit concerning the flux...
OK, have a look and tell me what you think about that...
What seems to be important to us is not the hight of flux at the peakt level but the average flux between each pair of magnet meassured over the whole surface area...
For the spaced magnets in this example it would be 0,20 Tesla
For the magnets attaching it is 0,175 Tesla
So by leaving no space between the magnets compared to a space between them that is equal to magnet width we loose about 0,025 Tesla. This difference is what the flux loss takes away. If we use higher magnets like Chris does and maybe reduce the airgap by 2 or 3 mm, this effect will be even smaller!
anyway, for this example we loose about 13 percent of flux density...but by using wedged magnets, I can something like 50 % more magnet area.
I definitively do make the whole alternator more powerful by using using this free space between the "normal" magnet setup which is why this is the way i will go for :-)